Full-Depth Reclamation

Full-Depth Reclamation (FDR), is a process that rebuilds worn-out asphalt pavements by recycling the existing roadway.

Old asphalt and base materials are pulverized using a specialized machine called a reclaimer. On top of the pulverized material, water is added to reach the optimal moisture content for compaction, and then a variety of materials such as dry cement, lime, fly ash or asphalt emulsion is incorporated for stabilization. A reclaimer is used again to mix all the materials. After shaping and grading, the new base is compacted to produce a strong, durable base for either an asphalt or concrete surface.

Since this method recycles the materials, there is no need to haul in aggregate or haul out old material for disposal. The vehicle movements are reduced, and detours are unnecessary since it can be done under traffic, making this process more convenient for local residents.

FDR with cement saves money while preserving natural resources by using existing materials and conserving virgin aggregates. Road performance is improved through better stabilization, building a stronger, low-maintenance road that will last for many years.

  • What they are saying…

    Kelchner meets (the) schedule and does quality work, (they) will also adapt as required to schedule changes.

    Joel C.
    Operations Manager

    I wanted to take the time to tell you how much I have appreciated working with Kelchner on this job.

    Mary R.
    Project Superintendent